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Car Talk

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Back in September of 2008, our 1998 Chevy Venture died a steamy death. A call to Click and Clack at Car Talk told me that the car could be repaired, and that I should look for a broken intake manifold gasket rather than a broken head gasket.

Taking up the challenge, I was able to dig down into the engine and finally see the broken gasket. Unfortunately, it was dark by then, and it snowed overnight and that was the last time I looked in there. 

Yesterday, a car picker came by with a flatbed. He knocked on the door and offered me money for the dead car. I took it before he could change his mind, and he came to take it away today. 

Imagine the cascade of mice, bees and wasps as he dragged it off the ground!

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Sears Essentials logo

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I ordered some engine push rods for a Sears Garden Tractor that I own. I ordered them based on the manual that came with the tractor, and expected that the part numbers in the manual would indeed refer to the proper parts. Apparently, the part numbers have changed or the manual that I have is incorrect, so the parts I ordered were not the correct push rods. In fact, their proportions were about twice the length and diameter of the proper push rods.

I went online to find what went wrong, and began with the tractor part number, and was able to drill down into the engine and and select the proper parts. Calling the toll free number, I was offered many apologies, but they were only going to allow me to return one of the push rods, despite their being in their original packaging. I argued that they had been purchased based on their manual, and eventually, I got the entire purchase refunded and ordered the new part.

But here's the wasteful part.

I asked how to return the push rods to Sears so that they could be sold to someone who needs them. The person on the phone told me that it was "not cost effective" to actually accept the parts back into their inventory, and to "throw them in the trash."

I was shocked by Sears' attitude. I understand that the return postage probably costs more than the value of the parts, but it's the principle of the thing! We used to have a parts depot here in Portland, so we could compare parts before purchasing to ensure we had the right parts in hand. Now, if the parts don't fit, throw them away.

Shame on you, Sears. I'll think twice before purchasing a Sears branded piece of yard equipment again.
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Animated scheme of a four stroke internal comb...

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The motor on the lawn tractor was having some serious problems, and I wasn't about to take it somewhere to be fixed. The motor was running as if the choke was on all the time, which I knew wasn't a good sign.

With my son, I did some tests to determine if we had the three elements of internal combustion: fuel, spark and compression. We had all three of these, so we turned to see which of the cylinders wasn't working properly. Pulling the ignition wires one at a time told us which cylinder wasn't firing, so we swapped the spark plugs to see if it was the plugs. The same cylinder wouldn't fire, and when the engine ran, it was backfiring. 

I pulled the cowling and found that our friendly mice had packed fiberglass insulation around the cylinder head on that side, which probably caused the cylinder to overheat and seize.  I took off the valve cover, and voila! There were the bent valve push rods. I removed them, straightened them, and put them back in the motor. I buttoned it all up again and it turned over like it was new.

The important question is: why did the push rods get bent? I believe that the mice and their insulation caused the cylinder head to overheat, and the cylinder must have seized there when we shut it off last. When the cylinder seizes at the top of the stroke, the valves will crash into it and the push rods will bend. My expectation is that the cast iron parts are much stronger than the push rods, so they failed as designed, protecting the innards of the cylinder.

I feel it is a good idea to put new push rods in there, so I got the part numbers from the manual and headed on over to Sears. Turns out that they closed their parts depot, and no longer carry parts. Customers must use the online parts service to get replacement parts. I tried to get them at a couple of local small engine shops, but they don't have the cross references to the Sears parts, even though it's a Briggs & Stratton engine.

So, I'm now at the mercy of Sears. It is sad that the once mighty and convenient Sears has been reduced to an online parts counter. I know where I won't spend my money when the time comes for my next tractor.
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AJ, Teddy and I spent the afternoon cleaning up in and around the saphouse. Unfortunately, the high-pressure washer had frozen, so we weren't able to use it on the buckets, but we'll try that tomorrow or next weekend. The pan looks good, and the weather's due to change soon.

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